ULTRAVENT® Electrostatic filter cells for high grade air purification

Strong in separation performance. Small in energy consumption.

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ULTRAVENT® Electrostatic filter cells allow the high-grade separation of smoke, dust, fine mist and also sticky or greasy aerosols. “Blue haze” caused by the use of release agents gets separated effectively as well.

The energy consumption of our electrostatic filter cells for an exhaust air volume of 5.000 m3/h meets the energy consumption of a 100 W light bulb.

The ionization electrodes generate a strong electrical field with very low use of energy. Dust particles, smoke and aerosols are attracted by the collector plates due to the electrostatic forces. The electrostatic filter is regularly cleaned by an automatic cleaning system to avoid the accumulation of emissions on the collector plates and to ensure its high separation performance.

The filter cells are characterized by the particularly robust design: frame and carrying bars made of stainless steel, insulators in oil-resistant ceramics, optimized design for the separation of liquid or viscous substances. These features make sure that the electrostatic filter is an economical and durable filter medium for many applications.

Often two categories of contaminants are captured in the electrostatic collection cell. One kind of the filtered substances is liquid, drips off the collection plates, and is collected in a recuperation tank. The oil separated here can often be reused. The second type forms a greasy, oily or encrusted deposit on the filter surface.

Unsuitable filter types can quickly plug and become ineffective, leading to excessive costs associated with filter replacement and disposal. However, electrostatic precipitators never obstruct the air flow through the exhaust system.

Applications of the electrostatic plate filer:

> Die Casting

> Textile Industry

> Industrial Frying

ULTRAVENT® Electrostatic filter cells

Energy efficiency begins with the selection of the filter medium

In the case of larger exhaust air volumes, and precisely then, if the air consists of greasy and sticky emissions, a high efficient filter system is absolutely necessary.

The important factor in this respect is the low energy consumption of the filter medium despite its high efficient separation. Such emissions can soon clog unsuitable filter media, which then cause high pressure losses, elevated energy consumption and high follow-up or replacement costs.

The energy efficient KMA exhaust air filtration systems are equipped with electrostatic filter cells. The electrostatic charging of the exhaust air enables a high-grade separation of oily and greasy emissions as smoke, dust and mist. The unique filter design allows no resistance and thus no significant pressure losses. As the exhaust air can in principle pass through the KMA electrostatic filter without hindrance, the energy consumption needed for the separation is very low. In addition, the washable filter cells are cleaned regularly by the automatic KMA cleaning system, which is important for maintaining the high level of separating efficiency. It is not necessary to replace the electrostatic filter cells.

These features make the KMA electrostatic filter to an economic and durable filter medium for diverse applications in the industry. High pressure die casting electrostatic filter KMA

Electrostatic plate filter
The insulators dispose of big diameters and are made of oil-resistant ceramic. The design of the insulator holder ensures the good accessibility for the washing nozzles of the automatic cleaning system.
Electrostatic plate filter
Stabile collector plates and laser-cut ionizer provide for low maintenance and high separation performance.

Product advantages:

Low energy consumption
Low energy consumption
Advantage:
Due to the open structure of the collector plates the counter-pressure inside the filter is very low. The resulting reduction of the necessary ventilator energy ensures current savings during the operation of the system.
 Low maintenance requirement - automatic filter cleaning
Low maintenance requirement - automatic filter cleaning
Advantage:
The arrangement of the collector plates facilitates the removal of the collected dust or the dirt-film on the plates, and thus the maintenance. The integrated KMA cleaning system cleans the electrostatic filter cells automatically.
Comprehensive protection against dust explosions
Comprehensive protection against dust explosions
Advantage:
KMA ULTRAVENT® Filter Systems are equipped with extinguishing systems or explosion suppression system, if required.
Durable and low-maintenance construction
Durable and low-maintenance construction
Advantage:
The filter units are totally made of steel or stainless steel – regular exchange of filter elements is not necessary. This reduces the maintenance effort in comparison with other filtering precipitators.

KMA electrostatic plate filter for the KMA ULTRAVENT® System

KMA ULTRAVENT® exhaust air filtration systems are often used in the metal processing industry. But the energy saving ULTRAVENT® exhaust air filtration systems are also ideally suitable for the application area roasting and frying installations.

The ULTRAVENT® housing allows the exact adaptation to the needs due to the equipment with the necessary modular units. Depending on the mixture of exhaust air the ULTRAVENT® system can be equipped with demisters, electrostatic filter units, bag filter cells, heat exchangers, activated carbon filters or UV light tubes for the oxidation of odors. Even subsequent extensions are possible. ULTRAVENT® exhaust air filtration systems enable the purification of the hall air in the energy saving recirculation air mode depending on the application area.

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